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PROCESSManufacturing

Step-Lap joint processing

Lamination ends are offset in a controlled sequence. Cutting and stacking must preserve the same joint definition.

Step-Lap joint detail

Interactive process schematic

See how the layers meet

Step-Lap lamination sequence schematic

Process schematic, not a scaled engineering drawing. The illustrated layers do not specify an order's step count, lap length, gap or hole positions.

Process controls

Define the joint before cutting

Drawing definition
Step sequence, lap length and joint gap
Lamination grouping
Quantity per step and packet orientation
Inspection
Cut dimensions, edge condition and sequence identity

The demonstration explains the offset arrangement only. It does not predict magnetic loss or noise. Any performance requirement needs the specified material, core configuration and agreed test conditions.

Next operation

Keep the sequence through assembly

Stepped lamination stack
Stepped lamination stack

Identification follows the pieces

Group and identify the cut laminations for the released joint schedule. Confirm the stacking instructions and which factory completes the assembly.

Pre-Stacking ↗

For lamination cutting and packet supply, include the released joint schedule and define who completes the core assembly.

RFQTechnical review

Confirm the processing requirement

Include the drawing or width schedule, material, quantity and packing requirement.

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    Direct coordination

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    A drawing, a material requirement, or a project to discuss.

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